Wrap products the eco-friendly way – we answer your questions about HexcelWrap®

When we are all aiming to improve sustainability credentials, it’s important to consider your wrapping and packing material. One solution is HexcelWrap^®, an eco-friendly, paper-based alternative to traditional plastic void fill and bubble wrap. When you are packaging and shipping your high-value items, understanding the benefits of HexcelWrap can help optimise packaging performance and sustainability.

What Is HexcelWrap?

HexcelWrap is a unique, die-cut kraft paper product that expands into a honeycomb-like structure when pulled. This expansion creates a 3D web of interlocking cells, forming a cushioning wrap that securely protects items during transit. When combined with a thin layer of tissue paper, the result is a lightweight, protective wrap that eliminates the need for plastic-based packaging materials.

Why is it different?

Unlike traditional bubble wrap or foam, HexcelWrap does not require tape, scissors, or additional adhesives to use. The hexagonal cells lock together, clinging to themselves and the product surface, making it easy to apply and ideal for high-speed packing environments.

How does it work?

As buyers of corrugated packaging, you're not only focused on the structural integrity of the box but also on how the contents are protected during shipping. HexcelWrap complements corrugated boxes by offering superior cushioning and presentation inside the box without compromising on environmental goals.

What are the benefits?

Here are several reasons why HexcelWrap could be a useful packing alternative:

1. Enhanced Product Protection

The honeycomb structure of HexcelWrap absorbs shock and resists puncture, making it ideal for shipping delicate or irregularly shaped items such as glassware, electronics, ceramics, and cosmetics. The wrap conforms to the shape of the product, ensuring tight, damage-reducing protection inside the box.

2. Sustainability Matters

HexcelWrap is 100% recyclable, biodegradable, and compostable, made from 100% PEFC-certified Canadian Kraft paper with no additives. For companies striving to meet sustainability targets or respond to consumer demand for greener packaging, switching to paper-based internal packaging is a clear win. It pairs perfectly with recyclable corrugated boxes to create a fully eco-conscious packaging system.

3. Professional Aesthetic

Beyond protection, presentation matters. HexcelWrap offers a clean, attractive, and premium unboxing experience—especially when compared to plastic void fill. For e-commerce brands that want to impress customers from the moment they open the box, this can be a key differentiator.

4. Operational Efficiency

Because HexcelWrap is self-clinging and easy to tear by hand, it speeds up the packing process. It eliminates the need for additional taping or cutting tools, reducing labour time and material waste. Dispensers are available for high-volume packing stations, further streamlining operations and improving throughput.

5. Flexible Packing

Tired of using one-size-fits-all materials? HexcelWrap easily adapts to various shapes and sizes, providing tailored protection for a wide range of items, from fragile electronics to irregularly shaped products.

For corrugated box buyers looking to add value to their packaging supply chain, HexcelWrap presents an innovative, eco-friendly, and efficient solution for internal product protection. Its compatibility with corrugated packaging, sustainability benefits, and ease of use make it a compelling option for companies committed to high-performance, responsible shipping practices.

Buy HexcelWrap® here

James Palfrey-Smith is the General Manager at ASC Direct with extensive experience in both operations and sales. James is passionate about solving packaging problems, delivering fast customer support, and building lasting relationships. Outside of work, he enjoys outdoor activities like hiking and skiing. A fan of real ale and business podcasts, he continuously seeks personal and professional growth. 

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